HOT WORK
SEVEN KEY
LESSONS FROM HOT WORK ACCIDENTS
1. Use Alternatives – Whenever possible, avoid hot work and consider
alternative methods.
2. Analyze the Hazards – Prior to the initiation of hot work, perform a
hazard assessment that identifies the scope of the work, potential hazards, and
methods of hazard control.
3. Monitor the Atmosphere – Conduct effective gas monitoring in the work
area using a properly
Calibrated combustible gas detector prior to and during hot work
activities, even in areas where a
Flammable atmosphere is not anticipated.
4. Test the Area – In work areas where flammable liquids and gases are
stored or handled, drain
and or purge all equipment and piping before hot work is conducted. When
welding on or in the vicinity of storage tanks and other containers, properly
test and if necessary continuously monitor all surrounding tanks or adjacent
spaces (not just the tank or container being worked on) for the presence of
flammables and eliminate potential sources of flammables.
5. Use Written Permits – Ensure that qualified personnel familiar with
the specific site hazards review and
authorize all hot work and issue permits specifically identifying the work to
be conducted and the required precautions.
6. Train Thoroughly – Train personnel on hot work policies/procedures,
proper use and calibration of combustible gas detectors, safety equipment, and
job specific hazards and controls in a language understood by the workforce.
7. Supervise Contractors – Provide safety supervision for outside
contractors conducting hot work. Inform contractors about site-specific hazards
including the presence of flammable materials
The above seven key lessons not only to be read but to be practiced in
all our activities whatever small to avoid any untoward incident.
Tool box talk is essential to analyse and understand the
situation and to prepare ourselves to take preventive action before it could
occur. One person may not be able to understand the situation but 3-4 people
together can overcome any situation if they analyse and then act.
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