Monday, 16 April 2012

Transformer Oil Filteration

TRANSFORMER OIL FILTRATION PROCEDURE:-
1.    Check the insulation of HV and LV end.
2.    Check the BDV of transformer oil and new oil from oil drum.
3.    Filter the oil of new drum if oil BDV is low.
4.    Check the oil conservator balloon pressure it should be 0.1 Kg/Cm2 or 1.4 psi (2.0 psi max.). Otherwise bring the pressure up to desired level to avoid flattening of balloon.
5.    Close the top balloon valve (which is connected with breather).
6.    Check the pressure drop on pressure gauge. If there is no pressure drop, proceed for further action of oil filling.
7.    Drain out all old oil of oil filtration machine.
8.    Clean the filters of filter machine.
9.    Connect the filter machine suction line at the top of transformer and discharge at bottom so that filtered hot oil will enter from the bottom of transformer for proper mixing. Air bubble from filter machine will also go towards the top.
10.  Open the top side vents of oil conservator. Do not open balloon vents so that balloon remains pressurized.
11.  Roll the new oil drums front and back approximately for 10 minutes to mix oil and any other contained evenly.
12.  Open oil drum caps and connect the pipes of filter machine.
13.  Set the oil temperature between 65-750C.
14.  Start filter machine as per the procedure of filter machine and admit oil under slight pressure (max 0.3 Kg/Cm2) from lower part of transformer. Generally PRV is set at 0.5 Kg/Cm2.
15.  Vent air from Buckholtz vent as well as conservator vent. Close the vent valves when oil comes out. This air venting is to be done periodically during filtration.
16.  Vent all entrapped air from conservator. Oil gauge glass should show full oil level.
17.  Check the BDV periodically during filtration up to desired value.
18.  Top up oil (up to 300C level) as per dial magnetic oil gauge (MOG). Gauge glass level will always show full.
19.  Vent all entrapped air from Buckholtz, conservator and close all the valves. Little oil should come out from the top vents.
20.  After achieving BDV value, stop the filter machine and close suction and discharge valves of filtration machine. Open balloon breather valve so that air inside balloon will come down to atmospheric pressure.
21.  Keep transformer for 24 hours to settle down & entrapped air bubble will go up. Vent air again from Buchholtz and conservator.
22.  Recheck IR value of transformer both HV and LV side.
23.  Disconnect all connected pipes and charge transformer.
NOTE:
a)    Transformer oil drums should be kept horizontally with both drum caps at horizontal position. If any spillage or leakage occurs, only few liters of oil will come out, not the full quantity.
b)    When conservator, provided with flexible separator (balloon / air cell / bladder type), is filled with oil, the top vent valves never be opened in normal situation. If opened by mistake, the air pressure acting on the separator will deflate the separator.
c)    OLTC oil chamber and main oil chamber are separate from inside the conservator.

104 comments:

  1. Informative post ..Dear here i would like to tell you that ..in uk .there is another company which provide Oil filled transformer facility at very reasonable price...Thanks

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  2. sir,
    what is heat cycle & vaccum cycle in case of power T/F.
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    Please guide.

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  3. MHY THE CONSERVATOR AIR CELL IS PRESURRISED BEFORE OIL TOP UP. PLEASE EXPLAIN IT IN DETAIL

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